Fundamentals of shop operations management : work station dynamics / Daniel T. Koenig.
By: Koenig, Daniel T.
Material type: BookPublisher: New York : ASME Press, 2000Description: x, 344 p. ; 24 cm.ISBN: 0791800946.Subject(s): Production engineering | Production managementDDC classification: 658.5Item type | Current library | Call number | Copy number | Status | Date due | Barcode | Item holds |
---|---|---|---|---|---|---|---|
General Lending | MTU Bishopstown Library Lending | 658.5 (Browse shelf(Opens below)) | 1 | Available | 00083418 |
Enhanced descriptions from Syndetics:
This friendly, readable reference is for anyone associated with a manufacturing operation. It provides invaluable information on reducing costs, saving calendar time, improving safety, and building morale in the manufacturing operation. Fundamentals of Shop Operations Management: Work Station Dynamics will be especially reassuring for young engineers facing the challenges of manufacturing a product competitively. The user can refer to the book for the available ways and methods to solve the problem at hand, and then select a solution and modify an approach to suit the circumstances.
Includes bibliographical references (pages 335-336) and index.
An overview of work station dynamics -- The design process -- The Ins and Outs of process instructions -- Quality control at the work station -- Scheduling the work station with manufacturing resources planning -- Techniques for developing tools, jigs and fixtures -- Work station configuration to perform the intended manufacturing operations -- Raw materials and work-in-process inventory control in the factory -- Work station maintenance for optimum productivity -- Creating an effective shop operations team -- Implementing work station dynamics.
Table of contents provided by Syndetics
- Preface (p. ix)
- 1. An Overview of Work Station Dynamics (p. 1)
- A Short History (p. 1)
- The Work Station Dynamics Schematic (p. 2)
- The Blocks to Optimum Manufacturing Performance (p. 11)
- 2. The Design Process (p. 17)
- What Is This Design Enabler Called Concurrent Engineering? (p. 17)
- Concurrent Engineering Structure: An Example for the Need (p. 18)
- Attributes of Good Design (p. 22)
- The Set of Design Attributes (p. 23)
- The Process of Creating a Design (p. 24)
- The Engineering Phase of Creating a Design (p. 25)
- Techniques of Producibility Engineering Used in the Concurrent Engineering Process (p. 27)
- Defining Customer Needs With Concurrent Engineering Philosophy (p. 34)
- Quality Functional Deployment (p. 35)
- 3. The Ins and Outs of Process Instructions (p. 37)
- Process Instruction Flow Sequence (p. 37)
- Applying the Flow Sequence to Create a Process Instruction Set (p. 40)
- 4. Quality Control at the Work Station (p. 55)
- The Concept of Quality (p. 56)
- Quality Planning Techniques (p. 60)
- Drafting the Quality Plan (p. 66)
- Total Quality Management (p. 72)
- Quality System Measurement and Control Techniques (p. 77)
- 5. Scheduling the Work Station with Manufacturing Resources Planning (p. 89)
- The Rationale of Scheduling (p. 89)
- The Process of Scheduling (p. 91)
- Why Manual Schedules Gave Way to Computer Database-Driven Schedules (p. 95)
- The Development of Manufacturing Resources Planning Systems (p. 97)
- How MRP II Really Works (p. 101)
- Pragmatic Rules for Working within the MRP II System (p. 102)
- Compatibility of Just-in-Time (JIT) Principles with MRP II (p. 107)
- Real Benefits of JIT at the Work Station (p. 111)
- Impact of Group Technology on Scheduling (p. 117)
- Methods for Establishing GT Groupings (p. 119)
- Relationships of GT Family of Parts Groupings to Cycle Time Evaluations (p. 128)
- 6. Techniques for Developing Tools, Jigs, and Fixtures (p. 135)
- What Are Tools, Jigs, and Fixtures? (p. 135)
- The Phase 3 Design Process (p. 142)
- Attributes of Good Design Factored into Fixture and Jig Design (p. 143)
- The Production of Fixtures, Jigs, and Tools (p. 145)
- How Value Engineering Improves Cost Optimization of Fixture Design (p. 149)
- The Value Engineering Process (p. 150)
- Value Engineering Techniques (p. 152)
- 7. Work Station Configuration to Perform the Intended Manufacturing Operations (p. 163)
- The Generics of a Work Station (p. 164)
- Conceptualizing the Work Station to Fit the Flow of Manufacturing (p. 178)
- People Selection Based on Work Station Configuration (p. 180)
- A Capacity Calculation Primer (p. 181)
- 8. Raw Materials and Work-in-Process Inventory Control in the Factory (p. 197)
- The Process of Scheduling in Materials Management (p. 197)
- The Materials Management Function (p. 200)
- The Interaction Between Shop Operations and Materials (p. 216)
- The Different Strategies in Managing Inventory for Class A and B Items, as Compared with Class C Items (p. 219)
- 9. Work Station Maintenance for Optimum Productivity (p. 227)
- The Role of Effective Maintenance in the Ability to Achieve Planned Cycle Time (p. 227)
- A Primer on Maintenance Methods (p. 230)
- Measurements of Maintenance Effectiveness (p. 235)
- How to Choose a Maintenance Strategy (p. 239)
- The Down and Limping Report (p. 243)
- The Maintenance Organization's Personnel Requirements (p. 245)
- The Relationship of Shop Operations to Maintenance (p. 246)
- 10. Creating an Effective Shop Operations Team (p. 249)
- The Factors in Progressive Management (p. 249)
- Building a Team with People Supported by Systems, Not Vice Versa (p. 254)
- The Operator as the Line Manager of the Work Station (p. 257)
- How to Train the Shop Operations Team (p. 259)
- Participatory Management Practices (p. 274)
- Basic Participatory Skills for Successful Management (p. 276)
- Self-Directed Work Teams (p. 282)
- 11. Implementing Work Station Dynamics (p. 287)
- Introduction to Short Interval Scheduling (p. 287)
- Operators' Accountability as the Philosophy of Short Interval Scheduling (p. 288)
- Short Interval Scheduling System Elements (p. 291)
- Using Short Interval Scheduling within the Manufacturing System (p. 307)
- Measurements and Their Relation to Short Interval Scheduling (p. 316)
- Glossary (p. 331)
- Selected Related Readings (p. 335)
- Index (p. 337)